EN - PILOT PRO Automatic compression testers for cubes and cylinders

EN 12390-4

Main Features

Smart automatic and connected concrete Power and Control System for standard failure testing.

PILOT PRO is the best choice for Qualtiy Control laboratories to carry out a high throughput of routine failure tests including compression, flexure and indirect tensile tests.
  • Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing station solution for seamless connection and data inputs from many ancillary devices for dimensional measurement, weight, bar code, etc.
  • Automatic – time saving: test-cycle automation maximizes productivity and ensures tests are performed accurately according to pre-set methods, eliminating operator variables.
  • Highly accurate and energy saving: Our DC motor technology quietly and efficiently delivers super accurate load control at both low-speed and low-loads.
  • Intuitive, quick and simple operation: The integrated control system features an intuitive 5.1” color graphical display, which works like a tablet or smart-phone, and makes PILOT PRO quick and simple to operate.
  • Standards compliant – peace of mind: Hardware and firmware are in total compliance with all the main international concrete testing standards including ASTM C39 and EN 12390-3.
  • Multilingual functionality: The system is available in multiple languages and is fully compatible with non-Latin characters for Chinese, Cyrillic (and more).
  • tecnical specifications
    • Scroll the table

      • Dual-stage pump: centrifugal low pressure for fast approach automatically switches to radial multi-piston high pressure for loading
      • DC motor, 720W, 50-60Hz
      • Maximum working pressure 700 bar
      • Load/unload valve
      • Second/third frame selection valve available as option
      • 524,000 points high-resolution/stability analog channels
      • 3 channels for load sensors
      • Control frequency 250 Hz
      • Sampling frequency 250 Hz
      • 5.1”, 800 x 480 pixel, 16 M colors, icon-driven capacitive sensing touchscreen graphic display
      • Unlimited storage capacity for test data on internal 16 GB SD card
      • USB port for test data storage on external USB memory stick and for firmware upgrade
      • Ethernet port for PC / Internet /network communication
      • Optional integrated graphic printer including Load-Time plot
      • RS 232 port for data downloading in ASCII format
      • Execution of compression, flexure, indirect tensile, ACV tests in automatic mode with load rate controlled by a closed-loop P.I.D. system
      • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
      • Possibility to reach at controlled speed a load target and to keep a steady loading phase.
      • Simultaneous display of load, specific load, actual load rate, load/time graph
      • Saving of the specimen failure type (to EN or ASTM) in the test results
      • Download data to internal printer (optional) or to PC via RS 232 port or to USB memory stick
      • PC / network communication via Ethernet
      • Multi-coefficient linearization of the calibration curve for better accuracy at low loads thus avoiding the use of a second pressure transducer
      • Recording facility for up to 10 test profiles for each channel including: type of test (e.g. compression, flexural, indirect tensile), specimen size and shape, load rate, test standard and other general information. Each one of the recorded test profiles can be recalled automatically to save time
      • Improved PID algorithm and Multi PID selection. Up to 3 different PID settings can be tuned for a variety of materials (ACV, flexure, compression with neoprene pads, etc.)
      • Compatible with the newly released Datamanager software, tailored for construction material testing laboratories, for real-time data acquisition, display and management
      • Peripheral devices integration and web services available as option (see page…)
      • Automatic load measurement verification procedure, by connecting suitable load cells and our digital readout unit to PC
      • Language selection (including Cyrillic and Chinese)
      • Unit selection (kN, ton, lbf)
      • USB port for firmware upgrade and safe backup of the original configuration data (PID, calibration, etc.), in case of loss and/or data corruption. The restore of the machine to the factory settings is easy avoiding the need of any technical support.

      Model 50- C46P02
      Capacity kN 2000 3000 4000 5000
      Max vertical daylight ,
      350 350 520 520
      Horizontal daylight
      350 370 425 425
      Max. piston travel*, mm 50 50 50 50
      Platen dimensions 300 mm dia. 300 mm dia. 305x305 mm 305x305 mm
      Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
      Platens flatness toll. 0.03 mm 0.03 mm 0.03 mm 0.03 mm
      Overall dimensions, mm 895x450x1115 985x605x1190 1090x570x1555 1090x570x1555
      Weight approx., kg 680 1040 2000 2000
      *Use distance pieces conforming to the specimen size to avoid piston overtravel
  • ordering info
    • 50-C46P02
      PILOT PRO, Automatic Compact-Line compression tester, 2000 kN cap. for cubes up to 200 mm and cylinders up to dia. 160x320 mm. 230 V, 50-60 Hz, 1 ph

      Same as above but 110 V, 60 Hz, 1 ph

      PILOT PRO, Automatic Compact-Line compression tester, 3000 kN cap. for cubes up to 200 mm and cylinders up to dia. 160x320 mm. 230 V, 50-60 Hz, 1 ph

      Same as above but 110 V, 60 Hz, 1 ph

      PILOT PRO Automatic Compact-Line compression tester, 4000 kN cap. for cubes up to 300 mm and cylinders up to dia. 250x500 mm. 230 V, 50-60 Hz, 1 ph

      Same as above but 110 V, 60 Hz, 1 ph

      PILOT PRO Automatic Compact-Line compression tester, 5000 kN cap. for cubes up to 300 mm and cylinders up to dia. 250 x 500 mm. 230 V, 50-60 Hz, 1 ph

      Same as above but 110 V, 60 Hz, 1 ph
  • accessories

      Link-LAB Laboratory connectivity package
      LinK-LAB Local connectivity package for AUTOMAX Pro testers
      LinK-LAB Enterprise connectivity package for machines controlled by PC via Datamanager Software.
      24000 g cap. x 0.1g resolution, digital balance.
      Digital caliper 300 x 0,05 mm   
      Barcode reader


      Distance pieces to adjust the vertical daylight 
      Distance piece dia. 200x30 mm

      Distance piece dia. 200x50 mm

      Distance piece dia. 200x68 mm

      Distance piece dia. 200x100 mm

      Note: The above distance pieces are also available with threaded centering pin which are recommended for testing high strength/ explosive failures specimens. They are identified adding the suffix /P after the code number.
      In case of use of these distance pieces the compression machine/frame shall be upgraded with the following code:

      Upgrading of the 50-C46xxx and 50-C56xxx series compression frames with lower compression platen with threaded hole.

      Frame pedestals 
      Frame pedestal for 2000 kN cap. testers 

      Frame pedestal for 3000 kN cap. testers

      Datamanager PC Software suitable for remote control of the machine, data acquisition, processing and filing. Allows printout of customized test certificates.


      Splitting tensile test devices 
      Splitting tensile test device for cylinders up to dia. 160x320 mm (6.3”x12.6”).Conforming to EN 12390-6 and ASTM C496

      Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to EN Standards. Pack of 50.

      Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to ASTM Standards. Pack of 50.

      Splitting tensile test device for concrete block pavers and concrete cubes. Conforms to EN 1338 and EN 12390-6.

      Hardboard packing strips 4 x 15 x 345 mm, to EN 1338 and 12390-6.
      Pack of 50.

      Compression devices for cement and mortars
      Compression device to test portions of 40x40x160 prisms broken in flexure to EN 196-1. High stiffness model.
      Total height 225mm.

      Compression device to test 50mm (2”) cubes to ASTM C109. High stiffness model.
      Total height 225mm.

      Flexural test device for concrete beams 
      Flexural test device for concrete beams 100x100x400/500 and 150x150x600/750 mm, to EN 12390-5, ASTM C78, ASTM C293 and AASHTO T97

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